The old printing and dyeing equipment in Shaoxing, Zhejiang turned waste into “treasure”

Drying equipment

Shaoxing County, Zhejiang Province, a large number of printing and dyeing enterprises, with the upgrading of the printing and dyeing industry, many printing and dyeing equipment have been "eliminated" and "upgrade", and these old printing and dyeing equipment has spawned an industry - recycling and sales.

In the eyes of many people, the printing and dyeing equipment that has been eliminated is at best a pile of scrap iron. However, in the eyes of people in the industry, the old printing and dyeing equipment is among the "treasures." In Shaoxing, there are as many as twenty or thirty agencies specializing in the recovery and sale of old printing and dyeing equipment, and their acquisition footprints have spread all over the country. In their hands, a variety of old printing and dyeing equipment were included. Some of the connoisseurs trying to save costs came to buy old machines and used parts.

Printing and dyeing industry upgrade machine update speed up

Shaoxing Jintai Renewable Resources Co., Ltd. is a company specializing in the recovery and sales of old printing and dyeing equipment. In Shaoxing, there are also four or five companies that have both recycling resources and operating sites. The company sells and acquires all kinds of second-hand textile printing and dyeing equipment all the year round. The main products include various setting machines, printing machines, dyeing machines, steamers, jiggers, dryers, scouring machines, creping machines, and singeing machines. Washing machine, pre-shrinking machine, calendering machine, mercerizing machine, tank steamer and all kinds of combined decanters and bleachers.

Recently, the reporter came to the company's base in Pao Jiang Yue East Road Cultural City. The reporter saw that all kinds of old printing and dyeing equipment were piled up inside the base, and some workers were repairing the old machines and cutting old scrap printing and dyeing equipment.

“The printing and dyeing industry in Shaoxing has been upgraded relatively quickly, and the speed of machine renewal has also been accelerated.” Mr. Gu Weiliang, the person in charge of the company, told reporters that his company will acquire at least one or two hundred old printing and dyeing equipment a year, and most of the old machines are from Shaoxing. .

Gu Weiliang said that some printing and dyeing plants have now eliminated J-type cylinders and replaced them with gas cylinders. Air cylinders are welcomed by the market because of their high efficiency and water saving. However, the prices of the two are far apart. A domestic J-cylinder costs about 200,000 yuan, while the price of an air-cylinder has more than 100 million.

"The upgrading of the printing and dyeing industry must be the pursuit of energy conservation and environmental protection." Gu Weiliang said that as environmental protection requirements are getting higher and higher, both the product and the machine need to be transformed and upgraded, and some old equipment cannot meet the needs of production, only replacement. Such as stereotypes, some companies in order to improve production efficiency and product quality, one after another will be upgraded from the domestic stereotyped machine into the imported stereotypes machine, one of the domestic new stereotypes machine is more than 100 million, imports will have about 2.5 million. However, the high value-preservation rate of imported machines, which can be used for 12 three years, can also sell 70,000 to 100,000.

Gu Weiliang told reporters that now, the nationwide printing and dyeing equipment is upgrading. Especially in the Hangzhou Bay area, the upgrading of printing and dyeing equipment is surprisingly fast. Some worthy million-dollar equipment has also been eliminated after four to five years. In Shaoxing County, the printing and dyeing industry is gradually gathering in the Binhai Industrial Zone. Some printing and dyeing companies in Fuquan, Lanting, and Handan are also preparing for machine upgrades by gathering opportunities, and some old machines are in urgent need of acquisition.

Although the machine is old, but also has a good color

Some old printing and dyeing equipment looks broken and old, but maybe they are "treasures." Gu Weiliang told reporters that the price of the old printing and dyeing equipment is generally determined by its performance and fineness. Like a domestic J-cylinder with a value of more than 200,000 yuan, the general purchase price is 40,000 or so. Sold again, and some machines that are on the verge of scrapping can only be cut when the scrap iron is sold, but the components on the old machine are "treasures."

Gu Weiliang said that after the parts on the old machine were removed, the performance of the new parts was insignificant, but the prices were very different. Like a pump on a J-cylinder, the old one would cost as much as 1,000 yuan, but the new one would buy one. Maybe four or five thousand or even ten thousand yuan. Like an overflow dyeing machine nozzle, the old one buys only 250 yuan, and the new one has more than 1,200 yuan.

Gu Weiliang said that what they do is to look at the whole machine and parts market of the old equipment. If the whole machine can't be sold, it will sell parts. Now, their acquisition footprint has spread all over the country. Where there are machines, they have to go to Lingling. Most of the machines acquired in Shaoxing are sold to foreign countries, because some foreign manufacturers have relatively low requirements for machines. For the sake of cost, some manufacturers will purchase old machines for production. Of course, manufacturers in Shaoxing will also buy some old machines, but the number is not large, but the owner of an individual contracting shop will buy some, and most manufacturers will directly purchase new machines.

What are the benefits of old printing and dyeing equipment? Gu Weiliang summed it up and said that without affecting the production performance, the old machine has two main advantages: On the one hand, the price is much cheaper than the new machine; on the other hand, the new machine is generally ordered in advance, and basically needs a More than a month can be shipped, like the setting machine, but it will take another month for installation. After the old machine is bought, it can be put into operation as soon as it is installed within a week. For some small-cost operators, the cost and time are greatly saved.

Gu Weiliang added that not all old machines are useless, and there are still some good ones. If the manufacturers pick up some suitable old printing and dyeing equipment, it can be described as "the best of both worlds."

It is understood that the old printing and dyeing equipment changed hands, the profit reached at least 5%. Although there are great business opportunities, the risks also exist. The reporter learned that the risks mainly come from the cost of experience and the danger of disassembling machines. Gu Weiliang stated that a large site is required for the recollection of old printing and dyeing equipment. Because the site is rented, the operating cost is relatively high. He and a friend and friend bought an old machine in the Binhai Industrial Zone of Shaoxing County. The friend rented a standard factory building of tens of thousands of square meters at the annual rent of RMB 120/m2 in the Binhai Industrial Zone to place old machines. At present, there are twenty or thirty organizations that have acquired old printing and dyeing equipment in Shaoxing, but only four or five of them actually have machines for display. Many organizations only act as “intermediaries” and help people sell their products. Due to the large size of the old printing and dyeing equipment, the site requirements for placing machines are relatively high, the area is large, and the area is open. Although they have venues, some machines cannot be placed. Such as stereotypes, due to the volume is too large, after dismantling will not sell a good price, so after finding the seller, we must directly contact the next family, as soon as possible to sell.

Gu Weiliang said that the labor cost of recycling old dyeing and printing equipment is also very high. As his company currently has more than ten workers, because the maintenance and dismantling of old machines require certain technologies, the wages of workers are high, and the wages of disassembler workers are high. 300 yuan a day. However, these dismantling workers still have certain risks when dismantling and installing the machines. In the first two years, he took his workers to a dyeing and recycling company in Lanting Town, Shaoxing County. Because there were a lot of woolen materials in the setting machine, the surrounding temperature was high and it was easy to catch fire. That time, the machine was dismantled halfway up and put up. They scared out a cold sweat, and the result still alerted 119. Like some printing and dyeing equipment, the “buildings” are relatively tall, workers need to climb up and down, and the risk of mid-air operations is also very high. Once something goes wrong, the consequences are unpredictable.

The reporter learned that the oldest machine backlog is the most worried about recycling old printing and dyeing equipment. Gu Weiliang said that there is also a peak period for the sale of old machines, usually at the end of the year or at the beginning of the year, because this time period is the concentration period for the relocation of factory leases and the start-up of new factories. During this time, the old machines will be sold.

“The old machines have headaches.” Gu Weiliang said, in fact, the printing and dyeing equipment and fabrics in the textile city are the same as this year. This will be popular next year. The products will change and the machines will change. This year, this machine has become popular. Perhaps this machine is not popular, so the variables are also large. This can easily lead to a backlog of machinery and problems with capital circulation.

Select printing equipment

Must be purposeful

Gu Weiliang said that he had dealt with printing and dyeing equipment for more than a decade and was also able to work out some doorways. He said that in recent years, China's printing and dyeing equipment industry has undergone reform and development and has become more and more mature. Although printing and dyeing equipment has reached a new level, the technical content of some printing and dyeing equipment is still different. Technology is one of the key points to measure the pros and cons of printing and dyeing equipment.

Gu Weiliang believes that the choice of printing and dyeing equipment can not be as chaotic as headless flies, but to understand the status of the current printing and dyeing products in the market, development space, quality levels, batches, types, characteristics and so on. Only by doing so can you choose the right printing and dyeing equipment.

First, consider the quality level of the printed product. Before the selection, we must do a good job of market research and printing and dyeing products to accurately locate the market and products. Then according to the needs of the market and the needs of the product itself to select the appropriate technology and equipment, the choice of equipment needs advanced, practical and applicability characteristics. In general, we must first set the grade and grade of the product, and then determine the corresponding production equipment.

Second, according to the characteristics and needs of fabrics to select suitable printing and dyeing equipment. Printing and dyeing equipment shall be selected in accordance with the characteristics and requirements of the processed fabrics, in accordance with the scale of the production process, the ratio of the products, and the nature of the products, in accordance with the printing and dyeing process and technological skills.

Finally, the scientific and technological content of the selected printing and dyeing equipment must keep up with the advanced level at home and abroad. Although some printing and dyeing factories in China have imported foreign equipment, the management methods of equipment and management personnel have not undergone substantial changes. They lack scientificity and control, and they lack strict inspection and control over the entire production process.

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