Product Description:
Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.
Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.    ATE Series Compounding and Granulating line for Filler Master Batch
Process |
Filler master batch compounding and granulating |
Application |
15-20%PP, 80-85%CaCo3, 5%additives Master batch: CaCo3+additives+ PE/PP carrier |
Output |
40-1500kg/h, depending on the condition of raw Material, formulation and processing, etc. |
2.    Main machines included in production line
NO. |
Name |
1 |
SHR500A High Speed Mixer |
2 |
Screw Loader |
3 |
Two-stage side feeder |
4 |
ATE series Twin Screw Extruder |
5 |
Electric Control System(cabinet) |
6 |
Air-cooling Pelletizing System/ Water-ring Pelletizing System |
7 |
Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen |
Introduction of parts of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification
Machine Size |
Screw Diameter (mm) |
L/D |
Screw Speed Max.(rpm) |
Motor power (Kw) |
Torque per shaft (Nm) |
Specific torque T/A3 |
Throughput rate (kg/h) |
ATE35 |
35.6 |
32-64 |
600 |
15 |
115 |
4.2 |
40-80 |
ATE52 |
51.4 |
32-64 |
600 |
55 |
415 |
5.2 |
150-250 |
ATE65 |
62.4 |
32-64 |
600 |
90 |
675 |
4.8 |
200-400 |
ATE75 |
71 |
32-64 |
600 |
132 |
990 |
4.6 |
300-700 |
ATE95 |
93 |
32-64 |
600 |
315 |
2365 |
5 |
550-1500 |
Â
Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product
Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation
Couplings are used to connect two joints of TUBING COUPLING or CASING pipe together.
Couplings are short length of heavy wall pipe with the same threads on each end.
EASTSUN manufactures TUBING coupling and casing tubing coupling strictly comply with API 5CT latest standard.
The steel coupling is mainly used to connect oil pipes in pil drilling.
This product can be used to connect the shafts of units that are
manufactured separately.
It can fit the misalignment of the shafts or introduce mechanical flexibility.
The pipe coupling is capable of reducing the transmission of shock losds from one shaft to another.
It can also introduce protecyion against overloads.
The steel coupling can be used to alter vibration characteristics of
rotating units.
Pipe coupling is also used to connect drilling par and driven part.
Size | Grade | NUE | EUE | Special clearance |
2 3/8" | J55/K55/M80/L80/P110 | Yes | Yes | Yes |
2 7/8" | J55/K55/M80/L80/P110 | Yes | Yes | Yes |
3 1/2" | J55/K55/M80/L80/P110 | Yes | Yes | Yes |
4" | J55/K55/M80/L80/P110 | Yes | Yes | |
4 1/2" | J55/K55/M80/L80/P110 | Yes | Yes |
Casing Coupling Solution,Api 5Ct Coupling,Casing Coupling,Tubing Coupling
ESASTSUN OILFIELD EQUIPMENT MANUFACTURING (CAMBODIA) CO., LTD , https://www.eastsuncambodia.com