PLC Controlled Welded Wire Mesh Welding Machine

This machine has multi spot welding function, advanced control system enables the machine to weld the mesh in any sequence or any way. Using high quality air cylinder to provide welding force, the output is much more stable and durable than conventional mechanical type welding machines.

Also machine features can be made by your idea together with our engineer technique support. 
 
Varies materials can be welded: weld mild steel wire, stainless wire, galvanized steel wire.
Mesh panels: weld construction mesh panel, fridge shelf panel, shelf rack mesh panel, reinforcing mesh panels
Mesh production line: producing rolled mesh in varies size.
All kinds of mesh products: weld cage for bird, pet cage welding, mesh trolley welding, weld wire mesh basket, wire tray, fridge condensers, cable tray mesh etc.

Machine General Features (Different machine will use different designs)
 
This equipment is mainly including 
 
(1)Mainframe.
(2)Press structure.
(3)Main welding circuit.
(4)Crosswire pitch automatic feeding equipment.
(5)Longitudinal pitch feeding equipment.
(6)Drawing mesh system and controlling system, etc.
 
Mainframe including main body outer high quality steel frame and slider chassis, which is accomplished through cutting, welding, heat treatment (to eliminate internal stress) and precision machining to guarantee the necessary rigidity and precision requirements of work piece.
Pressing Structure: It applies the way of cylinder vertical compression of cam driving by motor, greatly accelerate the reaction movement rate, and improve the production efficiency. The compression rod is precisely polished and plated with hard chrome.
Crosswire automatic feeding unit: it applies the servo motor driving the gear rack and then obtain fasting feeding speed.
Pneumatic system: Electromagnetism valve, Air processors are Taiwan "Mindman" products and cylinders are non-oil self-lubricate cylinder. The gas storage jar installed in the mesh welder to stabilize the pressure of the gas sources, guarantee the stability of the welding.
Water cooling circle system: Adopting parallel connection grouping cooling method to cool resistance transformer, SCR and electrode. It will take away the heat during the welding in time to stabilize the quality of welding, extend the life span of the electrode and components. With a flow meter on the water outlet, it will be convenient for checking and replacing the electrode.
Main circuit system: SCR using the high-power water-cooling products which is from joint venture Company's high quality brand. Bi-directional parallel enables the stable output and strong reliability.
Resistance Welding Machine controller box: Using the computer spot welding controller, resistance transformer and electrodes are controlled by each of them. Each welding parameters are precisely controlled, ensure the consistency of the welding quality.
Mesh pull system: the mesh pull system consists of cylinder component and servo motor. The function is to drag the mesh and obtain the mesh automatically welding.

General Applicable Data
1. Wire material: Mild steel, galvanized wire, stainless steel wires.
2. Welding mesh length: Not limited
3. Max Welding Width: 4000mm
4. Welding Speed: 30 spots/min
5. Wire Diameter: 3-12mm
General Electricity requirement
Voltage: 220V, 380V, 415V, 460V AC 50/60HZ.
Power: 50KVA-300KVA
 
The machine features can be made by your requirement, please contact us for detail price quotation.
 
For more information, please contact manufacture
Mr. Tom Wu

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